2004 MAZAK INTEGREX 400-III ST, a used 5-axis CNC lathe with 33.5" swing and 60" machining length. Features 12" main spindle chuck, max RPM of 3,300, and second spindle up to 4,000 RPM. Equipped with 40 ATC, no tailstock.
Standard Chuck Dia. Main Spindle (L).... 12"
Standard Chuck Dia. Second Spindle (R).. 10"
Maximum Swing........................... 33.5"
Maximum Swing using Y-axis.............. 26"-33.5"
Maximum Swing over Cross Slide.......... 33.5"
Maximum Swing over Lower Turret......... 16.5"
NOTE: Without boring bar holder on turret.
Maximum Cutting Diameter: Chucking...... 30" (Upper)
Maximum Cutting Diameter: Chucking...... 16.5" (Lower)
Maximum Cutting Length.................. 60"
Maximum Distance Between Chuck Faces.... 60"
MAIN SPINDLE SPECIFICATIONS (L):
Spindle Nose............................ A2-8
Spindle Bore............................ 4.4"
Maximum Bar Work.... ................... 4.0" Dia.
Spindle Speed........................... 3,300 RPM
Spindle Index (Programmable)............ 0.0001 Deg.
Spindle Horsepower (Cont./30 Mins.)..... 35/40 HP (AC)
Spindle Torque.......................... 891.6 ft-lbs.
SECOND SPINDLE SPECIFICATIONS (R)
Spindle Nose............................ A2-8
Spindle Bore............................ 3.46"
Maximum Bar Work (Non-thru)............. 3.0" Dia.
Spindle Speed........................... 4,000 RPM
Spindle Index (Programmable)............ 0.001 Deg.
Spindle Horsepower (Cont./30 Min.)...... 30/35 HP (AC)
Spindle Torque.......................... 368.8 ft-lbs.
UPPER TURRET AND TOOLING SPECIFICATIONS:
Type of Turret.......................... 1 Position w/ATC
Tool Shank Height....................... 1"
Tool Size (Boring Bar Max. Dia.)........ 1.5"
Magazine Capacity....................... 40 Tools
Tool Selection Method................... Random
Tool to Tool ATC Time................... 1.3 Sec.
Max. Tool Dia. w/All Pockets Full....... 3.54"
Max. Tool Dia. w/Adjacent Pockets Empty. 4.92"
Max. Tool Length (From Gage-Line)....... 15.75"
Maximum Tool Weight..................... 22 lbs.
ATC Tool Shank.......................... KM63
Rotary Tool Spindle Speed............... 12,000 RPM
Rotary Tool Spindle Horsepower (20%ED).. 24.8 HP (AC)
Rotary Tool Torque (20%ED).............. 88.5 ft-lbs.
Maximum Face Mill....................... 4"
Maximum End Mill........................ 1.25"
Maximum Drill........................... 1.25"
Maximum Tap............................. 1-8 UNC
LOWER TURRET AND TOOLING SPECIFICATIONS:
Type of Turret.......................... Drum
Tool Shank Height....................... 1.0" x 1.0" x 5"L
Tool Size (Boring Bar Maximum Diameter). 1.25"
Total Number of Tools................... 9
Tool Selection Method................... Bi-Directional
Tool Index Time (1 Step)................ 0.14 Sec.
AXIS TRAVELS:
B-Axis.................................. 225 Deg.
Y-Axis.................................. +/- 4.53"
X-Axis.................................. 24.8"
Z-Axis.................................. 62.4"
X2 Axis Lower........................... 9.06"
Z2 Axis Lower........................... 60.2"
Second Headstock W-Axis................. 60.24"
AXIS RAPID RATES:
Y-Axis.................................. 1023 IPM
X/X2 Axis............................... 1496 IPM
Z/Z2 Axis............................... 1496 IPM
Second Headstock W-Axis................. 1181 IPM
C-Axis.................................. 400 RPM
B-Axis.................................. 10 RPM
GENERAL SPECIFICATIONS:
Floor Space (WxL)....................... 201" x 111.5"
Machine Height.......................... 110.2"
Total Power Required (Machine Only)..... 96.2 KVA
NOTE: Actual Machine Main Transformer
KVA Rating Will be Greater.
Air Requirements........................ 72 PSI/14 CFM
Machine Weight.......................... 30,644 lbs.
MAZATROL FUSION 640MT PRO CNC
Mazatrol and EIA/ISO Programming Language
12.1 inch Color TFT Display
Variable Feed Rate Control (Mazatrol)
Tool Life Monitoring (Mazatrol)
Tool Wear Compensation (Mazatrol)
Tool Eye Measurement for Upper and Lower Turret (Mazatrol)
Mazak Tapping Tornado (Mazatrol)
8 Figure Program Number (EIA)
48 Alphanumeric Characters for Program Name (Mazatrol)
Background Tool Path Check
Milling Spindle Multi- Orient
Milling Spindle Synchronized Tapping
Y-Axis Control
B-Axis Positioning 225 Deg in 0.0001 Deg increments
B-Axis Index 5 Degree (Coupling Clamp)
"C"-Axis Main Spindle Drive Package (programmable positions 3,600,000)
2nd Spindle Indexing 0.001 Degree (360,000 positions)(contouring optional)
Main and 2nd Spindle Synchronization
Tool Eye (Automatic)
Nine Position Lower Turret
Chuck Air Blast 2nd Spindle
Chip Conveyor
40 ATC – KM63
12" Kitagawa B21215X 3-Jaw Hydraulic Chuck on Main Spindle
10” Kitagawa B210 3-Jaw Hydraulic Chuck on Sub Spindle
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