2016 Emag VL5i Single Spindle Live Tool Vertical Turning (2) Machine Cell

WORKING AREA
Chuck diameter mm 325
Swing diameter mm 325
X-stroke max. mm 660
Z-stroke mm 300
MAIN SPINDLE
Spindle flange acc. to DIN 55026 size 6
Spindle front bearing diameter mm 110
MAIN DRIVE
see description
FEED DRIVE
Rapid traverse feed, X m/min 60
Rapid traverse feed, Z m/min 30
Feed force, X, Z kN 10
Ball screw diameter X, Z mm 40
MACHINING UNIT
see description
ELECTRICAL EQUIPMENT according to VDE 0113
Supply voltage V 460
Control circuit voltage - DC V 24
- AC V 110
Frequency Hz 60
CONNECTION VALUE
Total connected load kVA 36
Basic current A 64
Input fuse A 80
DIMENSIONS AND WEIGHT
Depth mm 3200
Depth incl. chip conveyor mm 4350
Width mm 1500
Height mm 3200
Weight kg approx. 7500

Equipped With 
Lifetool Fanuc Series 32i-Model A
Rotating Solid Centre Hydraulic Chucking Cylinder Sin85- With 2
Air Sensing Op 10/20
Medium Duct (Vl)

Featuring 
Mineralit (Cast Granite) Machine Bed
1.1.2 8 Leveling Elements
1 Set (8 Pieces) Leveling Elements
1.1.3 8 Energy Container - Fanuc
Equipped To Vde 0113 And En 13849 And Integrated In The Over-All Machine Frame,
Thus Ensuring A Totally Transportable Unit. 4 60 V / 60 Hz Machine Voltage.
Other Voltage On Request.
Central Oil Supply System For Lubrication System Of The Recirculating Ballscrews And
Guideway Systems And Also The Service Unit For Compresses Air Supply Are Integrated In
The Energy Container.
Your Advantages:
- Outstanding Accessibility For Maintenance And Service .
The Machine Bed Is Manufactured From
High Quality Mineralit (Cast Granite) Which
Guarantees High Precision Manufacturing
By Small Distortion At Casting.
Mineralit Has Excellent Vibration
Dampening Properties Which Are Six To
Eight Times Better Than Cast Iron.
Your Advantages:
- Lower Tooling Costs By Better Dampening
And High Rigidity
- High Size Accuracy By Small Heat
Conductivity And High Thermal Stability
- In An Environmentally Friendly Manner By
Recycling Or Simple Disposal
The Guideways, The Ballscrew Spindles,
The Linear Measuring Systems And The
Feed Motors Are Outside The Working Area
And Therefore Requires No Protective
Covers.
Your Advantages:
- High Process Stability, No Chips In The
Drive And Measuring Systems Area

TURRET BASIC UNIT C-361 - Fanuc
1.1.13 8 TURRET DRIVE UNIT FOR DRIVEN TOOLS C-361 - Fanuc
Quick indexing times are obtained through
electromotoric indexing drive with
direction logic incl. amplifier (mounted in
the electrical cabinet). The coolant system
guarantees constantly maintained
accuracy.
Your advantages:
Highest speed
- Very low swivelling time
- High speed with the use of driven tools
Highest performance ratio
- Smallest manufactured size with high
torque
Highest precision
- Completely cast in turret into the
machine bed = high rigidity
- Very high repetition accuracy from tool
position to tool position
Highest availability
- Collision-insensitively by using of a
torque motor
- No lifting of the turret disc, when
swiveling. Thus no chips and dirt can
arrive into the turret.
A frequency controlled three phases AC motor
with direction logic incl. amplifier (mounted in
the electrical cabinet) drives the tool in use.
Each turret position can be equipped with
driven tools. With internal coolant feeding to the
tool.*
max. speed 6000 rpm**
Full power at 3000 rpm
Torque at 10% ED 40Nm/ 8,5 kW
Torque at 40% ED 24Nm/ 7,5 kW
Torque at 80% ED 17Nm/ 5,5 kW
Torque at 100% ED 15Nm/ 3,5 kW
* Coolant feeding through the tool requires a
coolant purity of 50μ
TURRET DISC FOR DRIVEN TOOLS C-361, 12xØ40mm DIN69880
Equipped for cylindrical shaft toolholders
40 mm.
With internal coolant feeding to the tools.
COMPONENT STORAGE AND CIRCULAR TRANSPORT CONVEYOR, GO212"
Storage capacity 35 components with dia. 30 - 85 mm, max. 4 .5 kg,
23 components with dia. 30 - 160 mm, max. 7 .0 kg or
15 components with dia. 160 - 250 mm, max. 10 .0 kg
max. component height 175 mm
max. total weight of components 160 kg
Loading height 1050 mm. The pick-up spindle picks up/deposits the
unmachined/finished machined components from/onto the changeover-free transport
conveyor. The indexing chain type conveyor is equipped with transport prisms. The
components are automatically positioned for pick-up by the pick-up spindle. Various
components heights are defined in the NC program.
1.1.17 8 CNC-CONTROL FANUC
According to control specification.

VDI, VDE and UVV machine tool building standards. Changes to the machine and
these standards are not possible.
1.1.20 8 NOISE LEVEL
A maximum sound level of 78 dB(A) to DIN 45635 is obtained when turning with a
continuous cut on a C45 steel disc in both longitudinal and transverse direction.